CONTRIBUTION OF THE STUDY AND INTENDED AUDIENCE
Because of the size and diversity of the materials and products used in high-performance plastic films, this report should be of interest to a wide group of both organizations and individuals. This includes personnel involved in the development, design, manufacture, sale and use of these films, as well as government officials and the general public. This report should be of particular value to technical and business personnel in the following areas:
- Specifying engineers and procurement commodity managers for end-user companies in a wide range of industries from food packaging to aerospace to photovoltaic.
- Marketing and management personnel for companies that produce, market and sell high-performance plastic films.
- Companies involved in the design and construction of process plants that manufacture both basic film resins and high-performance plastic films.
- Companies that supply, or seek to supply, equipment and services to high-performance plastic films companies.
- Financial institutions that supply money for such facilities and systems, including banks, merchant bankers, venture capitalists and others.
- Investors in both equity and fixed-income markets. The future of the specialty films business depends on the value of publicly traded stocks of companies such as 3M and
DuPont.
- Government personnel at all levels, including federal, state and local authorities, who are responsible for public health and safety. The report also should be of interest to
military scientists studying new packaging and equipment.
SCOPE AND FORMAT
High-performance films can be defined in any of several ways: volume, price, performance, end-use markets, resin types, or a combination of two or more of these
characteristics. For this study, high-performance films are defined as thin-gauge, mostly extruded or solution-cast polymer sheets that generally meet at least one of the following criteria: pricing above commodity film levels, continuous-use temperature above commodity plastics, and end-uses requiring technical capability and thickness at or below 30 mils.
These are films that are used primarily for their performance characteristics, not their price with emphasis on the markets and products with the greatest potential for growth.
Therefore, the distinguishing characteristics of high-performance films are as follows:
- Relatively expensive.
- Thin gauge (compared to sheet).
- Special performance characteristics.
- Significant applications other than packaging.
High-performance films are generally fabricated (or converted) in relatively small volumes (at least compared to commodity films). Much of their value is created after the film is extruded. The focal point is on high-performance resins and their chemistries, including the following:
- Polyesters, primarily PET. We use PET interchangeably with "polyester" throughout this report.
- Polyolefin-based specialty film resins.
- Polyamides (Nylons).
- Polycarbonates (PCs).
- Bioplastics, a newer group of plastics.
- Fluoropolymers.
- Acrylic films based on PMMA chemistry.
- Polyimides (PIs).
- Cyclic olefin copolymers (COCs).
- Polyethylene naphthalate (PEN).
- Liquid crystal polymers (LCPs).
- Polysulfones.
- Polyetherimides.
Basic polyolefins, such as polyethylene (PE) and polypropylene (PP), are not included in our scope since they are true commodities used in commodity films applications such
as grocery and garbage bags. Also excluded are other commodity resins like polyvinyl chloride (PVC) and polystyrene. Specialty polyolefin-based films are included, particularly when multilayer construction is involved. These specialty films are ethylene vinyl acetate (EVA), ethylene vinyl alcohol (EVOH), ionomers, polyvinylidene chloride (PVdC), polyvinyl alcohol (PVOH) and polymethyl pentene (PMP).
Fluoropolymer films are an important of this report. They include the following:
- Polytetrafluoroethylene (PTFE).
- Polyvinyl fluoride (PVF).
- Fluorinated ethylene-propylene (FEP).
- Polychlorotrifluoroethylene (PCTFE).
- Polyvinylidene fluoride (PVdF).
- Perfluoroalkoxy (PFA).
- Ethylene tetrafluoroethylene (ETFE).
- Ethylene chlorotrifluoroethylene (ECTFE).
The geographic scope of this report is the global market, including the U.S., Europe, China, Asia and others. Market estimates are by resin volumes in millions of pounds rounded to the nearest million. We round to millions since, with so many similar products and applications, market estimates are not precise beyond millions of pounds, if that. Many applications markets for particular films are less than a million pounds, and we round estimated volumes greater than a half-million up to 1 million. Also, compound annual growth rates (CAGRs) for table entries with small volumes may not match the 2014 and 2019 volumes because of rounding.
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